As I had mentioned the other day, I’m trying to save a pretty penny by using some cloth I already have to make panniers. By my calculations, this should only result in me ripping half my hair out.
The cloth comes from the soft top of my jeep wrangler. When I graduated college this may, my mom bought me a brand new soft top as a gift. Gotta love my mom–she always thinks of the things I’ll actually USE. And by use, in this instance, I mean that the new soft top shelters me from wind, noise, rain, debris, and snow. It also provides me with an old soft top from whence will come new panniers!
I’ve spent the last few weeks trying to get the soft top disassembled so I know how much fabric I have to work with. Luckily, I’ve only sustained two injuries from cutting stitching, and both are simple poke wounds from the scissors. I guess 2am isn’t the best time to rip stitching. With all the seams ripped, I have a big flat piece of durable material to work with.
Now that I’ve installed the front rack on my bike, I can actually visualize how my panniers should look. I have cut fabric for the front ones, which will measure 17 inches tall, 10 inches front to back, and 6 inches deep. I think I will have plenty of space to carry everything, and room to spare on top of the rack for another bag, or maybe some gear. I haven’t figured out the back panniers yet, but I realized early on that I’d need more fabric than just the jeep stuff. So now I’m waiting on an order from Seattle fabrics, a company that makes cordura and other treated fabrics. I am getting enough fabric to finish my panniers, some sailcloth that was deeply discounted for potential other uses, and–most exciting–treated REFLECTIVE fabric! I’m planning to make the outer pockets on my panniers from the reflective stuff so that I’ll be super visible on the road.
One of my friends joked that I should just use burlap sacks for panniers, and though they’d be cheap and roomy, I have a feeling I’ll prefer a slightly more expensive and WAY more waterproof alternative.
Now I just have to wait for fabric to arrive and I’ll be back in business!